This was a surprising bug but I unplugged all drives for an array md127. At first it was just 1 drive and mdadm seemed to notice this. I unplugged the second drive taking the array offline but mdadm did not realize it was offline and still showed a non-existent disk as being part of it. This created problems trying to unmount it or even to stop this array with mdadm freezing. As for how to fix it I can only think of making sure you are not in a mounted path of........

I like badblocks and don't know a better more reliable way of checking the drive. If there are no errors from badblocks and dmesg doesn't produce any SATA related errors, the drive should be good (for now at least). I also prefer to do read and write mode, yes it takes ages but it is really the best way of doing it. This gives me the most confidence in knowing that a drive, especially a new one is at least OK at the moment. To test in read only mode........